What is a LOTo board?

Lock Out Tag Out (LOTO) is a safety process used to ensure machinery or equipment is:

  • Properly isolated from energy sources

  • Unable to be started accidentally

  • Clearly identified as unsafe to operate

It relies on physical controls (locks and tags) combined with standard procedures to protect people working on equipment.

On paper, the process is straightforward.
In real working environments, consistency is the challenge.

magnetic whiteboard overlay
Lock Out Tag Out Board shows procedures visually
Lockout control board
Your LOTO board is custom made to support your organisation’s processes

How to use visual management with your LOTO board

A LOTO board is a visual management board designed to support Lock Out Tag Out procedures by creating a clear, standardised point of control.

Typically, a LOTO board:

  • Stores locks, hasps, and tags in fixed locations

  • Uses shadow outlines to show what should be present

  • Makes missing or in-use items immediately visible

  • Reinforces standard work and accountability

Rather than replacing LOTO procedures, it makes them visible, repeatable, and auditable.

What to include on your LOTO board

A dedicated LOTO board can be custom designed to support your daily isolation routines and improve visibility around lockout activity.

Typically, a LOTO board would include:

  • Lockout padlocks
    Providing sufficient capacity for multiple concurrent isolation tasks.

  • Lockout hasps
    Allowing multiple individuals to apply personal locks where shared isolation is required.

  • “Do Not Operate” tagout tags
    Clearly communicating isolation status at the point of use.

  • Supporting documentation holders, including:

    • a section for “Jobs Completed”

    • a holder for the LOTO template

Most importantly, this ensures both physical isolation devices and supporting paperwork were visible, accessible and easy to manage.

LOTO lockout tags and holder
We can provide Red Tags and custom holders
Lockout control board
Include hasps and padlocks as part of your LOTO board system
magnetic whiteboard overlay
Chose LOTO accessories to suit your procedures

LOTO board accessories

The most effective LOTO boards are simple, clear, and designed for real environments.

Key accessories could include:

  • Clearly labelled padlocks and hasps

  • Red Tags and holders

  • Stainless steel clips to hold documentation

  • Multi or single sheeet document holders

Why LOTO boards are important

Most importantly, LOTO procedures are most effective when they are easy to follow and hard to bypass. As a result, by combining locks, tags and documentation into a single visual system, the board supports disciplined use and reinforces agreed ways of working.

So, rather than relying on memory or informal communication, teams have a clear, shared reference point that supports consistent behaviour.

magnetic whiteboard overlay
A place for everything, clearly labelled

Further LOTO Board Examples

Related Resources and Case Studies

Site wide safety processes

lock out tag out station

Lockout Control Board

Lockout control board

Dedicated Lockout Board

LOTO lockout padlocks

LOTO visual control

LOTO board

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Options and accessories

Our Approach

We create visual management boards everyday. As a result we have plenty of experience. We work for organisations in food production, the power industry, national rail, pharmaceuticals, education, healthcare, packaging and distribution.

Our team works with a simple idea or sketch and creates a professionally designed layout. This is then turned into a highly functional visual management board.

We offer customised options because we want to create the perfect board for you. So, here are a few examples. We can add magnetic areas or a dry-wipe finish (for use with whiteboard pens). Furthermore, you can choose Red/Green sliders or R.A.G. (Red, Amber, Green) status dials so you can quickly and visually update your board. These are just a few examples of the ways in which our boards can be tailored to meet your needs. You may also be interested in whiteboard overlays that can be used on top of an existing magnetic board.

Discuss your custom visual management project further, because we deliver…